An SAE Split Flange is a type of hydraulic flange connection specified by the SAE J518 standard. It is commonly used in high-pressure hydraulic systems to connect pipes, hoses, or tubes to pumps, motors, and cylinders. SAE SPLIT FLANGE in M.S. And S.S in Class 3000 & 6000.
Advantages of SAE Split Flange
SAE split flanges are widely used in hydraulic systems for secure and leak-free connections. Here are some advantages of using SAE split flanges:
- Easy Installation & Removal : Split design allows easy assembly and disassembly without completely disconnecting the hydraulic lines. Ideal for maintenance and repair in tight spaces.
- High Pressure Capability : Designed to handle high-pressure hydraulic applications, providing a strong and secure connection.
- Reduced Risk of Leakage : Provides a tight seal using O-rings, minimizing the risk of leaks compared to threaded fittings. Ideal for high-pressure and vibration-prone environments.
- Space-Saving Design : Requires less space compared to threaded or welded connections, making it suitable for compact hydraulic systems.
- Vibration Resistance : Offers excellent resistance to loosening under vibration, making it ideal for heavy machinery and mobile equipment.
- Versatile Material Options : Available in various materials (e.g., steel, stainless steel, aluminum) to suit different applications and environments.
- Compatibility : Standardized under SAE J518, ensuring compatibility with various hydraulic components and manufacturers.
Features of SAE Split Flange
SAE (Society of Automotive Engineers) split flanges are commonly used in hydraulic systems to connect pipes, tubes, or hoses securely.
SAE split flanges consists of two separate halves that are bolted together around a hydraulic fitting, making it easy to install and remove. It is designed to withstand high-pressure hydraulic applications, typically used in heavy-duty machinery, construction, and industrial equipment.
SAE Split Flange is manufactured according to SAE J518 standards, ensuring compatibility with various hydraulic systems. It uses an O-ring or gasket between the flange faces to provide a leak-proof seal.
The split design allows for easy installation in tight spaces without the need to disassemble other components. It is available in different materials, including Carbon steel (for general applications) Stainless steel (for corrosion resistance), Aluminum (for lightweight applications).
It is available in different sizes, usually ranging from ½ inch to 3 inches, to accommodate different system requirements and is used in hydraulic systems of heavy equipment, aerospace, marine, and industrial machinery.
Applications of SAE Split Flange
SAE Split Flanges are commonly used in hydraulic and fluid power applications where secure, high-pressure connections are required. Their key applications include :
- Hydraulic Systems : Used in hydraulic machinery and equipment for fluid line connections, such as in presses, cranes, and construction equipment.
- Mobile Equipment : Found in heavy-duty vehicles like excavators, loaders, and forklifts for hydraulic hose connections.
- Industrial Machinery : Utilized in manufacturing and automation systems where high-pressure hydraulic lines need to be securely fastened.
- Aerospace and Defense : Used in aircraft and military-grade vehicles to ensure reliable hydraulic connections in high-pressure environments.
- Marine Applications : Found in ship hydraulic systems for steering mechanisms, winches, and stabilizers.
- Agricultural Equipment : Used in tractors, combines, and other farming machinery for hydraulic power transmission.
- Oil & Gas Industry : Applied in drilling rigs and offshore platforms for secure hydraulic connections in harsh conditions.
- Power Generation : Used in hydroelectric and other power plants for turbine and hydraulic control systems.